EMC

Emissions Testing

At BACL, our comprehensive testing services encompass a wide range of product sizes, catering to diverse industries. From compact modules and handheld devices to expansive rack-mounted systems, electric cars, and satellite systems, we conduct routine testing to ensure the quality and compliance of these products.

Our expertise extends to Electromagnetic Compatibility (EMC) Emissions testing, which we perform on all electronic and electromechanical products, irrespective of whether they incorporate transmitters, receivers, or transceivers. This approach underscores our commitment to thoroughly evaluating the electromagnetic emissions of various devices, thereby addressing potential interference and compliance issues.

It should be noted that BACL Sunnyvale’s ISO/IEC 17025 Scope of Accreditation is 18 pages long and includes more than 100 different Product Family EMC Emissions Test Standards, Generic EMC Emissions Standards, and Basic EMC Emission Test Method Standards.  Thus, BACL can perform any EMC Emissions Test that requires, is based upon, or suggests the use of any of any the following Basic Test Method Standards:

  • ANSI C63.4-2014 (AC Conducted Emissions and Radiated Emissions Test Methods for digital devices)
  • FCC OET MP-5 (AC Conducted Emissions and Radiated Emissions Test Methods for ISM devices)
  • CISPR 16-2-1 (AC, DC, and Telecom Line Conducted Emissions Test Methods)
  • CISPR 16-2-3 (Radiated Emissions Test Method)
  • CISPR 12 (Automotive Emissions Test Methods)
  • CISPR 14-1 (Disturbance Power Test Method)
  • CISPR 15 (Large Loop Antenna System [“Van Veen Loop”) Magnetic Field Emissions Test Method)
  • CISPR 25 (Automotive EMC Conducted Current and Conducted Voltage Emissions Methods)
  • CISPR 25 (Automotive EMC Radiated Emissions – ALSE Method)
  • IEC 61000-3-2 (Powerline Harmonic Current Emissions Test Method)
  • IEC 61000-3-2 (Voltage Fluctuations/Flicker Emissions Test Method)

A copy of BACL Sunnyvale’s A2LA ISO/IEC 17025 Certificate and Scope of Accreditation (which lists each of these EMC Emissions (and Immunity) Standards can be found by clicking here.

More Information (Sunnyvale Location)

BACL boasts cutting-edge EMC test facilities and advanced test equipment to cater to the development and compliance testing needs of modern complex products. Our state-of-the-art facilities include a spacious 10m RF Semi-Anechoic Chamber primarily dedicated to EMC Emissions testing at both 3m and 10m measurement distances. Additionally, we have two 5m RF Semi-Anechoic Chambers, with one focused on emissions testing of wireless devices and licensed radio products. The other chamber, usually dedicated to RF Radiated Fields Immunity Testing, can also be utilized for EMC Emissions Testing if workload demands require it.

Our RF Semi-Anechoic Chambers designed for EMC Emissions measurements feature walls and ceilings lined with Ferrite Tiles, covered with 4 ft. (1.22m) RF Pyramid Absorbers on the walls, doors, and ceilings. To simulate near free-space conditions during testing above 1 GHz, each chamber is equipped with “loose laid” 12-inch (30cm) pyramid RF Absorbers. Moreover, each chamber is equipped with both a standard (planar scanning) Antenna Mast and a “Boresight” Antenna Mast to support accurate and comprehensive testing.

In order to maintain optimal testing conditions, each of our RF Semi-Anechoic Chambers primarily used for EMC Emissions measurements is outfitted with EMI-filtered Lighting, providing electromagnetic interference-free illumination. We also ensure EMI-filtered electrical power supply for Equipment Under Test (EUTs) and Support Equipment. Additionally, a remote video monitoring system is installed for convenient observation and control. To facilitate cable passage between each chamber and its Control Room, the chamber floors feature access hatches connected by metal-lined tunnels, ensuring efficient connectivity while maintaining proper shielding.

BACL’s commitment to maintaining our facilities and equipment enables us to provide comprehensive EMC testing solutions for a wide range of products. Our facilities are specifically designed to meet the demanding requirements of modern products, ensuring accurate and reliable testing results.

More - RF Semi-Anechoic Chambers (Sunnyvale Location)

At BACL, each of our RF Semi-Anechoic Chambers is accompanied by its own dedicated and fully RF Shield Control Room. These control rooms are equipped with EMI filtered lighting, ensuring electromagnetic interference-free illumination, as well as EMI filtered electrical power supply for instrumentation and support equipment. To maintain optimal testing conditions, EMI filtered HVAC systems are installed, and the control rooms feature fiber-optic waveguide-beyond-cutoff and RF bulkhead penetrations. Additionally, shielded tunnels act as cableways, facilitating the passage of cables while maintaining proper shielding. Each control room houses a complete suite of traceably calibrated EMC Test Equipment and RF Test Instrumentation, ensuring accurate and reliable testing procedures.

In particular, BACL’s large 10m RF Semi-Anechoic Chamber features a pneumatically-operated, double-knife-edge “EuroShield” RF shielded equipment access door. This door measures 7’10” (2.39m) in height and 6’7″ (1.70m) in width, providing convenient equipment entry and exit. With a zero-height threshold, equipment can be smoothly rolled in and out of the chamber without the need for ramps or bridges. Additionally, a standard manually-operated single-knife-edge RF shielded personnel access door measuring 7ft. (2.13m) in height and 4ft. (1.22m) in width ensures secure personnel access.

To enhance functionality, the large 10m RF Semi-Anechoic Chamber is equipped with a Sunol Sciences Model FM3044 turntable. This electrically-powered and fiber-optically-controlled turntable has a 3m diameter and is installed flush-to-the-ground-plane-floor of the chamber. It features a 5-inch (12.7cm) diameter “bunny hole” to accommodate cable passage between the chamber and the “Pit” located below the turntable. The turntable also includes various electrical power receptacles, including single-phase, split-phase, and three-phase options, all of which are EMI filtered. With a load capacity of 4 metric tons (8,800 lbs.) and the ability to rotate a full 360 degrees in both clockwise and counter-clockwise directions, the turntable offers versatility for testing purposes.

At BACL, our RF Semi-Anechoic Chambers are designed to provide optimal testing environments with dedicated control rooms, specialized access doors, and advanced equipment. The integration of high-quality features and equipment ensures accurate and efficient testing processes, meeting the diverse needs of our clients.

Our large 10m RF semi-anechoic Chamber incorporates a subterranean RF Enclosure, known as “the Pit,” that spans 12ft. (3.66m) in length, 12ft. (3.66m) in width, and 10ft. (3.05m) in height. The Pit is fully EMI shielded to ensure optimal testing conditions. Access to the Pit is provided via a flight of stairs leading downward from the main floor of the test laboratory. A standard 7ft. (2.13m) high by 4ft. (1.22m) wide manually-operated single-knife-edge RF shielded personnel access door facilitates entry and exit. Inside the Pit, EMI filtered electrical power outlets and incandescent lighting are available to support testing activities.

Both the Chamber and the Pit receive electrical power from a bank of EMI Facility Filters. The power supply is carefully filtered to ensure electromagnetic compatibility. Separate EMI-filtered 60 Hz/120 VAC power circuits are dedicated to the two Antenna Towers (Masts), the 3m diameter Turntable, the ceiling-mounted recessed LED Array Panel Lightings, in-Chamber instrumentation, and power to Equipment Under Test (EUTs) and Support Equipment. A four-pole (3-phase) 400 Ampere-rated EMI filter is employed to provide DC, 50 Hz, or 60 Hz electrical power, with a maximum of 277 VAC per phase or up to 60 VDC, to the Pit and the Turntable surface through cables fed via the “bunny hole.” Another four-pole (3-phase) 100 Ampere-rated EMI filter is utilized to supply DC, 50 Hz, or 60 Hz electrical power at up to 277 VAC per phase to the Pit and the Turntable surface for EUTs and Support Equipment.

Additionally, each of our two large 5m RF semi-anechoic Chambers features a standard 7ft. high by 4ft. wide manually-operated single-knife-edge RF shielded personnel and equipment access door. These chambers are equipped with EMI-filtered lighting and EMI-filtered electrical power outlets for EUTs and Support Equipment. Installed flush-to-the-ground-plane-floor of each chamber is a 2m diameter Sunol Sciences Model FM2100VS solid metal Turntable. These electrically-powered and fiber-optically-controlled turntables can be rotated through a full 360 degrees in either clockwise or counter-clockwise direction. Each turntable has a distributed load capacity of 1 metric tonne (2,200 lbs.) and features a 5-inch (12.7cm) diameter “bunny hole” for the passage of cables between the chamber and its Control Room.

More - Ground Plane Test Site (Sunnyvale Location)

We are equipped with a dedicated Ground Plane Test Site (GPTS) designed specifically for AC and DC Conducted Emissions testing. The GPTS features a large Ground Reference Plane and a Vertical Coupling Plane, both constructed using modular shielding panels. These panels are meticulously joined together along their mating surfaces using galvanized steel corner cove for optimal shielding performance. To ensure proper grounding, a dedicated Ground Rod is positioned in close proximity to the GPTS, with a wide bond strap establishing a secure connection between the GPTS and the Ground Rod.

The GPTS consists of a 12ft. (3.66m) wide by 10ft. (3.05m) long Ground Reference Plane, complemented by a 16ft. (4.88m) wide by 10ft. (3.05m) high Vertical Coupling Plane. To accommodate AC Input Power Feeds, Circuit-breaker Panels, dedicated EMI Filters, and electrical receptacles for Equipment Under Test (EUTs) and Support Equipment, a pair of “wing panels” measuring 2ft. (0.61m) in width by 10ft. (3.05m) in height are utilized. This configuration results in a usable test volume measuring 12ft. (3.66m) in width, 10ft. (3.05m) in length, and 8ft. (2.44m) in height. The GPTS is fully equipped with a comprehensive suite of traceably calibrated EMC Test Equipment and Instrumentation, ensuring accurate and reliable testing procedures.

With the inclusion of the GPTS in our facilities, we are able to provide specialized testing for AC and DC Conducted Emissions.

More...

At our Sunnyvale location, we have all of the required test instrumentation, transducers, and test software needed to perform the EMC Emissions tests listed in our ISO/IEC 17025 Scope of Accreditation. All of these instruments and transducers have ISO/IEC 17025 –accredited traceable calibrations.

These instruments and transducers include: CISPR 16-1-1-compliant and ANSI C63.2-compliant, EMI Receivers that operate from 9 kHz to 40 GHz; Precision Spectrum Analyzers that operate from 100 Hz to 44 GHz, and Harmonic Mixers and Diplexers that extend the frequency coverage to 325 GHz; 32-Ampere-rated single phase LISNs/AMNs that operate from 150 kHz to 30 MHz; 3-phase, 100 Ampere-rated, 3-phase, 4-wire LISNs/AMNs that operate from 9 kHz to 30 MHz; a CISPR Line Voltage Probe that operates from 9 kHz to 30 MHz for use on EUTs that draw more than 100 Amperes of current, High-Pass Filters and Impulse Transient Limiters, an entire suite of EMI Receive Antennas (i.e., 41-inch Rod Monopole,  Robert’s-type Dipoles, Biconical Dipoles, Log-Periodic Dipole Arrays, Hybrids, Double-Ridge Guide Horns, Standard-Gain Horns, and Precision Omnidirectional Dipoles) that have been calibrated per ANSI C63.5 and/or SAE ARP 958D (as applicable).  Additionally, BACL Sunnyvale has a California Instruments Model 5001iX Precision AC Source and a California Instruments Model PACS-1 Powerline Harmonics and Voltage Fluctuations/Flicker Test System.  This system is designed to perform IEC/EN 61000-3-2 Powerline Harmonics testing and IEC /EN 61000-3-2 Voltage Fluctuations/Flicker testing on products powered from 50 Hz (single phase) that draw 16 Amperes of current or less.

Ready to speak to an expert?